A rail splice for a solar bracket is a crucial component used to connect two solar panel mounting rails end-to-end, ensuring structural integrity and alignment. It's commonly used in solar racking systems to extend rail lengths or bridge gaps between rail segments.
Material: Typically made of aluminum (to match most solar rails) or stainless steel for corrosion resistance.
Compatibility: Designed to fit specific rail profiles (e.g., Unirac, IronRidge, SnapNrack, Schletter, or generic aluminum rails).
Load Capacity: Must support the weight of solar panels and withstand wind/snow loads.
Ease of Installation: Often secured with bolts, screws, or clamps for quick assembly.
Weather Resistance: Should be UV-resistant and durable for outdoor use.
Butt Splice: Connects two rails end-to-end.
Overlap Splice: Provides extra reinforcement by overlapping rail ends.
Adjustable Splice: Allows for minor length adjustments.
Ensure rails are properly aligned before tightening.
Use manufacturer-recommended hardware.
Follow torque specifications to avoid over-tightening.
Check local building codes for splice placement requirements.
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