Solar Rail Splice Connector
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Solar Rail Splice Connector

Views: 0     Author: Site Editor     Publish Time: 2025-07-09      Origin: Site

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The solar rail splice connector is a critical component used to join two sections of aluminum mounting rails in solar PV racking systems. It provides a strong, seamless mechanical link between two rails, ensuring continuous structural integrity and alignment. This type of connector is commonly used in rooftop, ground-mount, or carport solar systems.

Technical Specifications:

ParameterDescription
MaterialAnodized Aluminum (typically AL6005-T5)
FastenersStainless Steel (SUS304) bolts, washers, and nuts
FinishSilver Anodized
CompatibilitySuitable for most standard rail profiles (customizable if needed)
InstallationSlide-in or clamp-on, tightened with hex nuts and bolts
Load CapacityDesigned to bear both vertical and lateral load forces
Corrosion ResistanceHigh, suitable for coastal or harsh environmental conditions

Key Features & Benefits:

  • Tool-Free or Quick Installation: Can be installed with standard tools, reducing labor time.

  • Reinforced Design: Central bolt channel and cross-braced structure ensure anti-slip performance and rigidity.

  • Non-Invasive Joinery: No welding required; protects rail coating integrity.

  • Thermal Expansion Compensation: Provides flexibility for thermal expansion and contraction of rails.

  • Clean Aesthetic: Keeps the visual line of the solar array uniform and professional.

  • Universal Use: Compatible with a variety of rail types and mounting systems globally.

Typical Applications:

  • Residential and commercial rooftop solar systems

  • Ground-mounted PV structures

  • Carport or canopy solar installations

  • Utility-scale PV projects with long rail spans

Installation Instructions (Summary):

  1. Align two rail ends to be connected.

  2. Slide the rail splice inside both rails or clamp externally (depending on type).

  3. Secure using included bolts and nuts.

  4. Torque all fasteners to the recommended specification.


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